Case study car seat frame en

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    23-Jun-2015

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Leankeasy - the 3rd generation assembly process fastener

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  • 1. Benefits www.leankeasy.com CLUFIX, the LEANK Company ZI des grands Prs , 313 rue Louis Armand F74300 CLUSES +33 (0)4 50 98 13 13 www.clufix.com Case study: Seat frame for passenger vehicle 1,320,000/year 980,000 /year 1 2 3 4 5 Pas d'investissement dans les quipements de mise en place des crous (sertisseuse / presse de soudage) Garantie fonctionnelle intrinsque LEANKEASY -26% -40% -50% 0 . 100%-50% 0 . 340,000 7,280,000 fasteners/year 2 parts Application data: - 4 attachment points / seat - 910,000 seats / year - 3,640,000 fasteners 3,640,000 fasteners/year 1 part 1 2 3 Cutting and drawing of primary parts of the frame Storage and transfer to assembly line Seat frame final assembly with Leankeasy Cutting and drawing of primary parts of the frame Storage Nut welding Storage and transfer to assembly line Seat frame final assembly with screws Total cost of previous solution Total cost using Leankeasy on product process total cost on number of steps of manufacturing process on part numbers nut setting equipment investment (welding) on number of components per attachment point yearly saving maintenance of equipment functional, (intrinsic to LEANKEASY)

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