แนะนำหนังสือใหม่ : Creating Your Lean Future State THAI Version - Sample

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    The Holistic Operational Strategy Series on Lean Enterprise

    (Creating Your Lean Future State)

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    : ..

    Copyright 2006 Productivity Press. All rights reserved.Authorized translation from English language edition published by Productivity Press, part of Taylor & Francis Group LLC.

    Thai translation rights 2011 by E.I.Square Publishing Company Limited. All rights reserved.

    (Creating Your Lean Future State) Creating Your Lean Future State : How to Move from Seeing to DoingTom Luyster Don Tapping

    . , ,

    , . (Creating Your Lean Future State).- - : .. , 2554.168 .1. -- . 2. -- .3. -- . 3. -- .I. , . . II. , .

    III. , . IV. , .V. , . VI. .

    658.515 ISBN 978-616-7062-14-3

    10 9 8 7 6 5 4 3 2 1 58 57 56 55 54

    , / , ,

    io.graphy@yahoo.com

    ..

    : .. 143/2 94 10310 : . (1989)

    : publishing@eisquare.com 0 2539 3373, 081 923 4122 0 2539 3379www.eisquare.com

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    ..

    (Toyota Production System:TPS) (The Toyota Way)

    (Value Stream Mapping)

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    (Creating YourLean Future State) 3 Value Stream Management .. -

    .

    vithaya@vithaya.comMB: 081-613-6137

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    7 7! 10 11: 3 12: 15

    1

    1 32 33Takt Time 37Pitch 38

    43 53

    2 56 56 61

    WIP 78

    2

    3 88

    88 91

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    92 98 104

    4 106 106 114

    5 130 131 132 133 Pitch 135: 1 2 138

    : 3 139: 4 5 139: 6 139 : 7 8 140 140

    3 6 146 146 147 152

    7 153

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    7

    (Lean Manufacturing) (Toyota Production System: TPS) James Womack MIT Lean TPS

    (Waste) Toyota (Pull Production)

    I-1

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    8 Creating Your Lean Future State

    I-1

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    9

    (Material Wait Time)

    ?

    TPS

    ? 2 ? ?

    (Value Stream Mapping)

    () (Future

    State Map)

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    10 Creating Your Lean Future State

    !

    (Value Stream Map)

    -

    Takt Time MRP

    (CreatingYour Lean Future State);

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    11

    (Stabilize) (Standadize) (Simplification)

    http://publishing.eisquare.com/

    download ( = 7062143 = EI-0066) Download

    SLMS Molding,

    Inc. SLMS

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    12 Creating Your Lean Future State

    : 3

    3 3 (Stabilize) (Standardize) (Simplifi-cation) 3

    1. (Stabilize)

    1 Takt Time

    (Buffer Stock)

    (Material Handler) 2 Pitch

    (Capability) (Buffer Stock) (Safety

    Stock) 2

    2. (Standardize)

    (Continuous Flow)

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    13

    ( ) (Visual System)

    3 (Visual Layout) (Cell Design) (Supermarket) (VisualAddress System) 4 (Visual Production Process) Kanban (Standardized Work)

    3. (Simplify)

    (Visual)

    Kaizen Event 10

    2

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    14 Creating Your Lean Future State

    I-2 3

    I-2 3 3 !

    ()

    TaktTime

    PitchWIP

    U

    ( )

    Heijunka()

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    15

    :

    ()

    ( ) (On Call)

    (Value Stream Management: VSM) 1 VSM (Lean Initiative)

    1 Value Stream management:Eight Steps to Planning, Mapping, and Sustaining Lean Improvements Don Tapping, TomLuyster Tom Shuker (Productivity Press, 2002)

    (.. ) Value Stream Management DonTapping, Tom Fabrizio Productivity Press Development Team (Productivity Press, 2001)

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    16 Creating Your Lean Future State

    VSM

    - VSM 8

    1.

    2.

    3.

    4.

    5.

    6.

    7.

    8.

    100% (Ideas)

    !

    (Core ImplementationTeam)

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    17

    () ( )

    (ProductFamily) VSM

    VSM ()

    VSM

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    18 Creating Your Lean Future State

    (Lead

    Time)

    ( ) -

    I-3

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    19

    I-3

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    20 Creating Your Lean Future State

    :

    (Inventory Turns)

    1 (PPM) (: Total QualityManagement: TQM)

    (Uptime) - (Operational Efficiency: OE)

    : (Total Productive Main-tenance : TPM)

    (Labor Turnover)

    Pitch ( Takt Image)

    (Base line) !

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    21

    VSM

    3 ( )

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    22 Creating Your Lean Future State

    :

    SLMS MOLDING, INC.

    SLMS (Batch Production) Top and Bottom Support Arm DC Manu-facturing, Inc. Support Arm SLMS ( I-4

    SLMS )

    3 Support Arm 3

    (Changeover) 2 15-20 ?

    1

    (Large Batch) (Rack)120 1 3 1

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    23

    SLMS 63 43 6 (WIP) 13

    DC Mfg. SLMS Support Arm SLMS SLMS 2-3

    ( I-5)

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    24 Creating Your Lean Future State

    I-4

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    25

    VSM

    I-5 SLMS Molding, Inc. 3 / 3 (: )

    SLMS

    Takt Time! (Value-adding Labor) WIP WIP SLMS (Uptime)

    ?

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    26 Creating Your Lean Future State

    SLMS

    SLMS

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    27

    I-5

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    28 Creating Your Lean Future State

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    31

    1

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    32 Creating Your Lean Future State

    ( ) Toyota,Ford,GMDaimler-Chryler (Specification) 4 4 :

    1.

    2. TaktTime

    3. Pitch

    4. (BufferStock)(SafetyStock)

    1

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    33

    ?

    () TaktTime Pitch -(Pallet)3,0003R:

    Runners:Repeaters:

    Rogues:

    ?

    -

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    55

    2

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    56 Creating Your Lean Future State

    2

    5 :

    1.

    2.

    3. 4.

    5. WIP

    (Cycle Time) -

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    57

    (Time Study)

    (Operator Cycle Time) (Process Cycle Time)

    (Operator Cycle Time

    Worksheet) -

    ( 2-1 2-1) (Operator Balance

    Chart)

    ( )

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    87

    3

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    88 Creating Your Lean Future State

    (Visual Structure)

    ( ) (Address) 2 (Visual Communication System) 4 () (Heijunka Box) 5

    U (U-shaped Cell) SLMS U H, Y, F U U

    3

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    89

    ( )

    () (ProcessIsland)

    SLMS Arm () / SLMS

    SLMS 3 SLMS / Pitch

    Kaizen Event SLMS SLMS WIP 1 SLMS

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    105

    4

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    106 Creating Your Lean Future State

    4

    (Standardized Work)

    Toyota 6-8

    Takt Time

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    107

    :

    :

    (Productivity)

    Takt Time :

    1.

    2.

    3. Takt Time

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    129

    5

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    130 Creating Your Lean Future State

    5

    (Leveling)

    (Load Leveling) (Heijunka) SLMS

    ( ) Toyota (Mixed-model Production)

    .2 ( )

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    131

    5-1

    ( Takt Time Pitch) Takt Time Pitch

    5-1

    1. Takt Time ?

    2. Pitch ?

    3. ?4. ?5. Pitch

    ?6. ? ?7. ?8. ? (Wait Box) ?

    9. ?10. ?

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    145

    6

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    146 Creating Your Lean Future State

    6

    ( ) Pitch 5

    () 1

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    147

    Lean Walk ? () 4

    8

    ! ()

    7 ( )

    Kaizen Event

    ?

    Pitch?

    ?

    ?

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    - 153

    7

    Toyota 1 -

    ( )

    1 1 ?

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    DMAIC

    157

    Tom Luyster SLMS, Inc. SLMS, Inc., Tom (TPS) H. Ohba K. Fukunaga

    (Toyota Supplier Support Center: TSSC) Tom TSSC TPS Toyota TPS (Pacific Rim SupplierGroup)

    :Value Stream Management

    Don Tapping 25

    Don :

    Value Stream Management Value StreamManagement for the Lean Office, Who Hollered Fore?

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    158 Creating Your Lean FUTURE STATE

    .

    -

    . (The Toyota Way) , ... , , Six Sigma

    - (MBA) -

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    DMAIC

    159

    ()

    (MBA)

    .. -

    Essential Supply Chain Management : ,, ,

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    160 Creating Your Lean FUTURE STATE

    E.I. Square Publishing...http://publishing.eisquare.com

    : The Toyota Way : Jeffrey K. Liker : . ISBN : 974-93096-1-8ISBN : 978-611-7062-07-0 : 390 () : 250 ()

    :The Toyota Way Fieldbook

    : Jeffrey K. Liker David Meier : .

    ISBN : 978-974-09-6740-8 : 550

    : Toyota Talent : Jeffrey K. Liker David Meier : .

    ISBN : 978-974-09-6745-3 : 450

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    DMAIC

    161

    (Shopfloor Series)Cellular Manufaturing :One-piece Flow for Workteams : The Productivity

    Development Team : .

    ISBN : 974-94684-0-6

    : 170 :Just-in-Time for Operators : The Productivity

    Development Team : .

    ISBN : 974-94684-1-4 : 170

    :Pull Production for the Shopfloor : The Productivity

    Development Team : .

    ISBN : 974-94684-5-7 : 170

    :Identifying Waste on the Shopfloor : The Productivity

    Development Team : .

    ISBN : 974-94684-6-5 : 170

    : Kanban for the Shopfloor : The Productivity

    Development Team : ISBN : 974-94684-4-9 : 170

    :Standard Work for the Shopfloor : The Productivity

    Development Team :

    ISBN : 978-974-7628-41-8

    :170

    :OEE for Operators : The Productivity

    Development Team :

    ISBN : 978-974-7628-42-5 : 170

    :Quick Changeover for Operators : The Productivity

    Development Team :

    ISBN : 978-974-7628-43-2 : 170

    :Mistake-Proofing for Operators

    : The ProductivityDevelopment Team : ISBN : 978-974-7628-44-9 : 170

    : Kaizen for the Shopfloor : The Productivity

    Development Team : ISBN : 978-974-7628-40-1 : 170

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    162 Creating Your Lean FUTURE STATE

    E.I. Square Publishing...

    Andy & Me : : Pascal Dennis : .

    ISBN : 978-974-7628-64-7 : 260

    Lean Logistics : : Michel Baudin : .

    ISBN : 978-974-7662-69-6 : 430

    DNA :Inside The Mind of TOYOTA : Satoshi Hino : .

    ISBN : 978-974-0462-57-6 : 450

    :Improving Production with LeanThinking : Javier Santos,

    Richard Wysk,Jose Manuel Torres

    : ISBN : 978-974-0462-48-4 : 340

    :

    Marketing Logistics : Martin Christopher Ph.D.,Helen Peck Ph.D.

    : . ISBN : 974-94684-2-2 : 280

    : . ISBN : 974-91387-5-9 : 150

    2 : . ISBN : 974-92314-8-1 : 150

    Andy & Me 2 : Pascal Dennis : .

    ISBN : 978-616-7062-10-5 : 390

    :Creating a Lean Culture : David Mann : .

    .

    ISBN : 978-974-2588-83-0 : 350

    : LEAN THINKING : James P. Womack

    Daniel T. Jones : .

    ISBN : 978-974-7231-31-1 : 450

    :World-Class Warehousing andMaterial Handling : Edward H. Frazelle, Ph.D. :

    ISBN : 974-94684-3-0 : 330

    :

    : Damon Schechter,Gordon Sander

    : ISBN : 974-94420-9-1 : 330

    ...(

    3) : .

    ISBN : 974-94063-7-0 : 150

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    DMAIC

    163

    S&OP : Thomas F. Wallace

    : . . ISBN : 978-611-7062-05-6 : 350

    :STRATEGY MOVES : Jorge A. Vasconcellos E S : ISBN : 978-974-9468-48-7

    : 290

    Samsung Sony : Sea - Jin : .

    ISBN : 978-974-2368-21-0 : 295

    : The Apple Way : Jeffrey L. Cruikshank :

    ISBN : 978-974-8388-60-1 : 320

    Mindset... : Carol S. Dweck : ISBN : 978-974-7628-65-4 : 295

    (Outsource) : The Managers Step-by-StepGuide to Outsourcing : Linda R. Dominguez : . ISBN : 978-974-7231-22-9 : 270

    :Essentials of Supply ChainManagement

    : Michael Hugos : . ISBN : 974-93568-3-7 : 270

    : The Origin of Brands : AI Ries, Laura Ries : ISBN : 974-94253-2-4 : 350

    Does IT Matter? : : Nicholas G. Carr : . ISBN : 974-9391-78-0 : 250

    ... : How Dell Does It: Steven Holzner : .

    ISBN : 978-974-9468-49-4 : 330

    : Systems Thinking

    : Virginia Anderson Lauren Johnson

    : .

    ISBN : 978-974-8388-61-8 : 260

    : : David A. Schmaltz

    : ISBN : 974-91903-9-4 : 225

    http://publishing.eisquare.com

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    164 Creating Your Lean FUTURE STATE

    ... :Performance Measurement Explained : Bjqrn Andersen,

    Tom Fagerhaug : . .

    ISBN : 974-94407-9-X : 290

    TRIZ : ISBN : 978-974-0547-37-2 : 190

    Best Practices : Dr.Tony Wild : ISBN : 978-974-2368-26-5 : 450

    ERP : David Olson : .

    . ISBN : 978-616-7062-01-3 : 320

    Supply Chain Science

    : Wallace Hopp : . ,. .

    ISBN : 978-616-7062-02-0 : 390

    Hoshin Kanri : Thomas L. Jackson : . ,

    ISBN : 978-616-7062-04-4 : 390

    What is Lean Six Sigma? : Michael L. George,

    David Rowlands...

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