EDC Profile 2014

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EDC Profile 2014

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  • Introducing EDC

    PT. Astra Otoparts, TbkEngineering Development Centre Division

    Trustworthy & Reliable Customer Focus Passion for Excellence Team Work

    Greenland International Industrial Center (GIIC)

    Kav. AA No. 25, Deltamas City KM.37

    Central Cikarang, Bekasi

    Tel: +62-21-8257-8888

    Web: www.component.astra.co.id

    2014

  • EDC VISION, MISSION, AND VALUES

    Our Vision

    To be a world class Product Design & Verification, Dies Mold Design & Manufacturing to create Unique & Competitive Automotive Component.

    Employee To create excellent engineering competence through innovation based on AOP Core Value

    Deliverable To deliver valuable & innovative product

    Customer To be a highly reliable partner to create best development solution

    OUR VISION OUR MISSION

    CORE VALUE

    1. TRUSTWORTHY & RELIABLE

    2. CUSTOMER FOCUS

    3. PASSION FOR EXCELLENCE

    4. TEAMWORK

  • EDC PROFILE

    Location : Greenland International Industrial Center Kav. AA No.25, DeltaMas City, Central Cikarang,

    Bekasi (Exit KM.37)Office Hour : Mon Fri (7.00 ~ 16:00)Land Area : 5 haBuilding Area : 7560 m2Employee : 92 member EDC (+58 member DMC)

    (Nov13) EDC Building Front View

    Area of Competence

    Product Design

    Sample Evaluation

    Dies & Mold

    Exit Toll KM37

    Jakarta Area

    CawangHighway

    EDC Map

    CikampekHighway

    EDC Building

  • COMPANY STRUCTURE

    PT Astra Otoparts, Tbk since 19767 Business Unit 42 Subsidiaries Companies

    PT Astra International, Tbk since 1957158 Subsidiaries Companies168.703 Employees (by 31 Dec 2011)

    EDC Division

  • Admin Advisor

    CENTRAL FACILITY SUPPORT

    PRODUCT DEVELOPMENT

    Die and mold design and making

    Unique process development

    ENGINEERING DEVELOPMENT CENTER

    Equipment / facility

    Product Design, Testing & Verifying.Job scope

    DIE & MOLD CENTER

    Centralized testing laboratory

    Metallographic Microscope

    Scanning Electron Microscope w/ EDS

    - Material laboratory

    - Metrology & Data Acquisition lab.

    - Chasis Dyno lab. 2W

    CAD / CAMCNC millingEDMCNC wirecutDie Spotting, etc

    Prototyping

    ORGANIZATION

    3D CAD/ CAE Solidworks3D CAD Catia

  • EDC with Unique & Innovative Solution

    EDC commited to deliver best solution of full range product design & engineering program from investigation, design untill verification .....

    Investigation & Benchmark

    Design Concept Prototyping

    Verification

    By leveraging Ideas, knowledge, and experience together with you as our distinguished customer , we will create new horizon of opportunities ahead......Metrology &

    Measurement

    Product Design & Development

    PrototypeDevelopment

    5X CNC3D Printer

    Craftmanship

    Proto strategy

    3D Scanner Optical Measurement

    CAD & CAE

    Content,Composition, properties

    Material Characterization

    On VehicleData Aquisiton

    Part Perfmance & Durability

    Std Inspection & Custom Test

  • Develop New Product more focusing on:

    Cost Competitiveness

    Performance

    Comfort ability, Environmental Friendly, Safety, Energy Consumption, Safety

    Join product development with AFFCO in AOP group (included Car Manufacturers) as a product based alternative/second supplier, for example : commercial seat

    DESIGN ACTIVITY

    PRODUCT DEVELOPMENT

  • INNOVATION & RESEARCH

    Cooperated with University and Professional expertise, meanwhile to built up the R&D center, especially work for the primary of pre-research , and for supporting the following development of application fields.

    Until December 2013 already have 2 patent, next year target in 2014 is 11 patent

    NO APPLICATION TYPE INVENTION TITLE PATENT NO REGISTER DATE

    1 SILENT CHAIN RANTAI TAK BERSUARA DENGAN GERAKAN CHORDAL YANG RENDAH

    P00201201065 29 NOV 2012

    2 TENSIONER ALAT PENGENCANG RANTAI CAMSHAFTDAN METODE PENGUNCIAN PLUNGERPADA ALAT TERSEBUT.

    P00201200651 10 AUG 2012

    Gerakan Chordal Profil tooth plate dapatmengurangi gerakan chordal

    SILENT CHAIN ILLUSTRATION TENSIONER ILLUSTRATION

  • On Vehicle Condition

    Central Facility Support

    System Performance

    System Durability Dimensional

    Analysis (Metrology)

    Parts Quality Check

    Material Properties (Mechanical, Physical, Chemical)

    Environmental Health & safety compliance

    Performance evaluation

    Durability Evaluation

    Quality Problem Analysis

    Matl Evaluation

    MetrologyCustom

    Durability DAQStandard

    Inspection /Test

    Parts System Evaluation

    Material Evaluation

    CFS FOR PRODUCT DEVELOPMENT SUPPORT

  • Polymer

    Chemical

    Field 2

    Field 3

    Analyzer Application

    UTM Rockwell/Vickers Hardness Charpy Impact Micr. Stereo/ Metallographic Immersion Test Crack Check SEM

    Immersion TestCrack CheckUV-Vis SpectroscopyX-R Fluorescence

    Mechanical PropertiesPhysical propertiesCompositionPhase & grain sizeMaterial character

    Modification Failure Analysis

    Ultrasonic Terra CleanerSpecimen DryerChemical Liquid

    Izod/DuPont Impact Melt Flow Indexer/MFR FTIR Spectroscopy Thermo Gravitimetri / Digital

    Thermo Analysis

    Anti CorrosionRoHS Cr6+SoC Free checkMatl Composition

    Melting/Softening tempMatl ContentsMatl CompositionMaterial puritiesCoating strength

    MATERIAL EVALUATION

    Field 1

    Metal

    Preparation

    Band SawFine CutterMuffle Furnace Hot Mounting PressGrinding/Polishing

  • MATERIAL EVALUATION

    Next

    Scanning Electron Microscope

    Pre

    par

    atio

    nIn

    spec

    tio

    n

    Chemical Composition

    MicroStructure Hardness Impact

    Metal Inspection

    PolymerInspection

    Chemical Composition

    Thermal Analysis Flow rate Immersion Impact

    ChemicalInspection

    RoHS/ Chemical Composition

    QuantitativeElement

    General Application

    Ultras onicCleaner

    Precision Weight

    Mechanical Properties

    Heat Treatment

    Surface Thoughness

    Visual Macro Structure

  • MATERIAL CHARACTERIZATION

    Material Characterization

    (1) Preparation

    (2) Inspection

    Metal Inspection

    ChemicalInspection

    General Application

    PolymerInspection

    (3) Analysis & Report

    Spectro

    CHARPY

    Hardness

    Micro Structure

    SEM

    Furnace Weight

    UltrasonicCleaner

    UTM

    Dupont/Surface Impact

    Micro Structure

    XRF

    UV-VIS

    FTIR TG/DTA

    MFIImmersion

    IZOD

  • MEASUREMENT & METROLOGY

    3d

    2.5d

    2d

    Hi precision up to 2.5d measuring (3mm) Hi precision 3d measuring (20 mm) Scanning & Measuring 3d X-Section Provide solid data.stl file

    Optical Profile Projector

    3d Optical Scanner

  • Capture 3D Surface& Reverse Engineering

    Dimensional Inspection

    Deformation, Compare Actual Part vs 3d CAD

    2D/Section Analysis

    Capability / Feature :

    Accuration : 10 20 m

    METROLOGY - 3D OPTICAL SCANNER

  • EDC DATA ACQUISITION | SERVICES

    Concept | Complete Configuration

    4W 2W

    Data AquisitionServices

  • Wheel/TireSpeedTemp

    EngineSpeedOil PressureCoolant Temp

    ControlSteer positionPedal PositionBrake Pressure

    AccelerometerPitch Roll YawLateral, Long Accel

    TransponderTrack PositionStart/Finish

    SuspensionTravelAccelreationForce

    Camera SystemVideoAudio

    Data Aquisition

    Data Aquisition Program | Installation

    On Vehicle Realtime Data Processing & Analysis

    DATA ACQUISITION OVERVIEW | ON VEHICLE

    Trip Plan

    Data Plan

    Data Processing

    Data Analysis

  • ZTemperature

    Temperature/Humidity Sound/

    Noise

    Displaydata logging

    Gas sensor

    Gyroscopesensor9 axis

    GPSsensor

    Vibrationsensor

    X

    X

    EDC DATA ACQUISITION | SERVICES

    Vibration due to engine/road load Critical stress structure Charging/Loading history Impact/vibration Noise & Vibration Characteristic Temperature/humidity *Gas contain in cabin

    Measuring Condition in car current, vibration, temperature, comfort abilityfor database to support product development seat, battery, noise problem (transmission)

    Measurement Data

  • CUSTOM DURABILITY | CONFIGURATION

    Position (controls, suspension travel),

    temperature Pressure Accelerometers, video and sound recorders, IR transponder, GPS receiver

    Sensor

    Off Board

    Computer

    Actuators &

    ControllerStorage

    Sensors Processor Transmitter

    T Slot, Frame

    Rigs & Jigs

    # Sample Test /

    Specimen

    32 Bit | CAN 16 Bit | BUS 8 Channel 8 Bit

    Processor T Slot | Big Med Small Frame | Big Med Small Jigs | Manual Auto

    T/F/R/J Hi Frequency Medium Frequency Low Frequency

    Actuator

  • Propeller shaftFatigue durability

    Seat- Head rest Impact Seat- Frame

    Strength Durably

    Chassis TruckStatic Strength

    CUSTOM DURABILITY TEST | APPLICATION EXAMPLE

  • Confirm performance test

    Running test simulation

    Capability / Feature

    FUNCTION TYPE TEST CHASSIS DYNO

    Silent Chain Development

    Gasoline Cleaner Effected on Spark Plug

    Piston Development

    Guide TensionerDevelopment

    Data Graph