Technical Description - ?· D3 mm - D20 mm (length 80 mm ... such as ID, character, customer numbers,…

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  • Technical Description

    ZOLLER INSPECTION SOLUTIONS

    pomSkpGoThe inspection unit for cutting edge preparation

  • 3

    Table of ContentsZOLLER Inspection Units

    Basic unit 4pomSkpGo Inspection Unit 4Technical Data 5Types of Voltage 5Optics for pomSkpGo 6Electronics: pomSkpGo Measurement Device Control 7

    Accessories 8pom Base Table 8Z Axis Extension 8Positioning Aid 8Adjustable Limit Stop 8Color Laser Printer 9UPS System 9Protective Cover 9

    Tool Holding Fixtures for pomSkpGo 10pomPrisma Universal Holding Fixture 10pomPrismaGonio Universal Holding Fixture 10pomPrismaCross Universal Holding Fixture 10pomPrismaPremium Universal Holding Fixture 10pomSkp Insert Holding Fixture 11pomSkpGonio Insert Holding Fixture 11pomSkpCross Insert Holding Fixture 11pomSkpPremium Insert Holding Fixture 12Base Plate 12X/Y Cross Table 12Hydro Expansion Spindle 12

    Tool Holding Fixtures for Hydro Expansion Spindle 13Reduction Sleeves D32 mm / D3 mm - D25 mm 13Collet Chuck Adapter D32 mm for Collet Chuck RangeD3 mm - D20 mm (length 80 mm) 13Collet Chucks D3 mm - D20 mm 13Collet Chuck Adapter D32 mm for Collet Chuck RangeD05 mm - D9 mm (length 80 mm) 13Collet Chucks D05 mm - D9 mm 13Collet Chuck Adapter Holding Fixture Set with Collet ChucksD05 mm - D8 mm 13

    Software 14pomSoft Image Processing 14Measurable SKP Geometry Categories 14lassoSkp Software Function 15apus Editable Test Report 15Batch Protocol 15Tool Management 15

    Measurement and Test Equipment 16Standard Radius Gauge 16

    Packaging 16Cardboard Packaging 16Wooden Packaging 16Hard-shell Case 16Seaworthy Packaging 17

    QA and Maintenance 17Remote Maintenance 17

    Installation and Training 17Installation 17Basic Training 17Network Integration and Service 17Factory Acceptance/Preliminary Acceptance (Run off) 17

    QUALITT & PRODUKTION

    Made in Germany

    2

    ZOLLER pomSkpGo inspection unit

    Highlights at a glance

    Measurement of the cutting edge prepa-ration

    Non-contact measurement

    Ergonomic

    CNC 180

  • 4 5

    Basic Unit: pomSkpGo Inspection Unit

    pomSkpGo is the inspection unit by ZOLLER for process-orien-ted measurement (pom) and inspection of the cutting edge pre-paration on metal cutting tools The combination of carbon and light-metal components, and the resulting stable machine design, makes pomSkpGo the 100% process-oriented and mobile solu-tion Its compact design allows mobile application and use for in-coming, and final tool inspection in the measurement room, work-shop, or next to the edge preparation machine on the shop floor Obtain high accurate measuring results within seconds thanks to the easy and quick measuring process of the pomSkpGo

    Highlights of pomSkpGo: Automatic lighting control and pattern projection Low weight and high rigidity 100 % shop floor-compatible design and suitable for mobile use High level of jop safety Stable aluminum plate with 110 bores in the grid 30 mm x 30 mm for quick attachment of various tool holding fixtures (Y direction 11 rows and X direction 10 rows)

    USB 20 CCD camera (resolution SXGA 1280 x 1024) Wizard-guided measuring procedures and automatic edge detection

    Central tool database for storing a wide range of parameters such as ID, character, customer numbers, tool image

    pomSkpGo SeriesWeight: 20 kg without Hard-Shell Case (12 kg)

    Z Axis Working Distance

    Minimum Measurable

    Radius

    LateralResolution

    Vertical Resolution Measuring Volume

    Measuring Points Measuring Time

    pomSkpGo with pomSkpLite Measuring Sensor

    300 mm 30 mm 5 m 25 m 02 m 18 x 12 x 1 mm 360,000Approximately

    12 seconds

    pomSkpGo with pomSkpPremium Measuring Sensor

    300 mm 30 mm 3 m 12 m 01 m 16 x 12 x 1 mm 13 millionApproximately

    20 seconds

    Environment

    Humidity Transport and storage 10 % 95 % non-condensingMeasuring operation 80 %

    non-condensing

    Noise level During normal operation the device reaches a level of < 45 dBA If adding an optionally availableprinter, this level can rise briefly to approximately 53 dBA, according to DIN 45635

    Electrical Data

    Voltage 230 V 10 %

    Frequency 50/60 Hz 2 %

    Power < 1000 VA

    Circuit Breaker F6A (slow blow)

    Technical Data for pomSkpGo

    Note: Weight 200 N (without hard-shell case)

    Subject to technical modifications The depicted machines may include options, accessories, and controllers

    Manual and non-contact measurements within seconds, with direct result transfer (PDF reports, Excel file, STP file, etc)

    Storage of measurement tasks and measurement arrangements on the basis of the XML file (tool image / screen shot)

    Defining and marking of edge radius, lengths, radii / chamfers, K factors, K factors r, K factor A, K factor B, angled contour analyses, form and contour deviations, and chipping

    User-defined calculation of geometries and exact overlay of multiple edges or DXF profiles (lassoSkp)

    pomSoft image processing for measurement and inspection of different parameters such as radius analyses, K factor analyses, chippings, form deviations, contour analyses, etc

    Central archiving of images, nominal, and actual data Industry-compliant, reliable, and robust, measurement device control

    pomSkpLite measuring sensor with measuring volume: 18 x 12 x 10 mm and a minimum measurable edge radius of 0005 mm

    pomSkpPremium measuring sensor with measuring volume: 16 x 12 x 10 mm and a minimum measurable edge radius of 0003 mm

    Manual rapid adjustment 200 mm (Z axis)

    Manual micro adjustment 50 mm (Z axis)

    pomPrisma universal holding fixture

    Mounting plate with grid

    Positioning aid

    Tower

    alternative pomSkpLite measuring sensorpomSkpPremium measuring sensor

    pomSoft image processing

    Measurement device control

    Types of voltage

    Europe 230 V Japan 100 V - 200 V

    USA 115 V United Kingdom 240 V

    China 230 V Switzerland 230 V

    ~ 570 mm

    ~ 47

    0 m

    m

    ~ 65

    0 m

    m

    200

    mm

    300

    mm

    50 mm

  • 6 7

    Optics for pomSkpGo

    pomSkpLite

    pomSkpPremium Measuring Sensor with DLP Projector and Integrated LED Lighting

    Camera Chip Type CCD camera

    Measuring Points / Camera Resolution 13 million / 1280 x 960 pixels

    Measuring Volume (mm) 16 mm x 12 mm x 1 mm

    Lateral Resolution 12 m

    Vertical Resolution 01 m

    Measuring Time Approximately 20 seconds

    Connection 1 x Ethernet 100 Mbits/s with PoE

    Housing Dimensions / Weight 152 mm x 119 mm x 58 mm / approx 1 kg

    pomSkpPremium*

    The pomSkpLite high-resolution measuring sensor detects cutting edge preparation star-ting from a radius of 5 m on the basis of fringe pattern projection The integrated white LED lighting and a 752 x 482 pixel telecentric lens allows measurement of the rounding and chipping of cutting edges To measure the radius of the cutting edge preparation, the cutting edges in front of the sensor must be aligned in the first step The edge is recorded three-dimensionally and, depending on the setting, the system detects any desired num-ber of profile cross-sections vertically to the edge geometry For example, the calculation of the chipping is performed in the same way as the roughness parameters Ra and Rmax, where the profile corresponds to the line of the highest points (edge progression of the three-dimensionally aligned height data)

    The pomSkpPremium high-resolution measuring sensor detects cutting edge preparati-on starting from a radius of 3 m on the basis of fringe pattern projection The integrated blue LED lighting and a 1280 x 960 pixel telecentric lens allows measurement of the rounding and chipping of cutting edges To measure the radius of the cutting edge prepa-ration, the cutting edges in front of the sensor must be aligned in the first step The edge is recorded three-dimensionally and, depending on the setting, the system detects any desired number of profile cross-sections vertically to the edge geometry For example, the calculation of the chipping is performed in the same way as the roughness parameters Ra and Rmax, where the profile corresponds to the line of the highest points (edge progression of the three-dimensionally aligned height data)

    pomSkpLite Measuring Sensor with DLP Projector and Integrated LED Lighting

    Camera Chip Type CCD camera

    Measuring Points / Camera Resolution 360,000 / 752 pixels x 482 pixels

    Measuring Volume (mm) 18 mm x 12 mm x 1 mm

    Lateral Resolution 25 m

    Vertical Resolution 02 m

    Measuring Time Approximately 12 seconds

    Connection 1 x Ethernet 100 Mbits/s with PoE

    Housing Dimensions / Weight 153 mm x 131 mm x 61 mm / approx 1 kg

    *Optional

    Electronics: Measurement Device Control for pomSkpGo

    Operating system: Windows 7 64-bit multilingual ZOLLER measurement device control is approved for an ambient temperature of up to 50C

    Robust design and manufactured according to CE regulations (Europe) or FCC class B (USA)

    Tri-Metal casing tested according to MIL-STD-810G Encasement made of anodized aluminum and a powder-coated bottom side

    Low-reflection 156-inch Full-HD display with LED backlight Monitoring of the CPU temperature, the computer interior, and the fans using software

    Fast and shock-resistant solid state disk (SSD) Industrial filter according to EN779 for optimized performance in industrial applications

    Long-term guaranteed spare part supply despite use of special industrial components

    3 years of Pro Support "One-button" data backup for simple backup creation on USB storage devices

    Optional: All dat

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