PlantPAx System Fundamentals

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    30-Aug-2014

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This session will discuss and demo how to use the plant-wide control capabilities of Integrated Architecture to implement traditional DCS applications. This introductory course will discuss the advantages of the PlantPAx system and how the system concepts and tools can help improve any system application.

Transcript

  • Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. PUBLIC INFORMATION PlantPAx System Fundamentals
  • Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. 2 Agenda PlantPAx System Operations PlantPAx System Engineering PlantPAx System Architecture What is PlantPAx? PlantPAx A Modern DCS
  • Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. Todays challenge: Fragmented control systems 3 Process Area Distributed Control System Volatile Storage Safety Shutdown System Material Handling PLC + HMI Packaging Packaged Systems Warehouse Environmental Monitoring System Facilities Building Management System Utilities PLC + HMI Electrical PLC + MCC Needs: Expansion / Changes Optimization Alarm Mgmt Training Data / Reports Security Lifecycle Mgmt Spare Parts Systems: Disparate systems restrict flexibility and responsiveness
  • Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. DCS vs. PLC: an old story 4
  • Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. Rethink what you expect from your DCS .Nobody wants to buy or manage Disparate Control Systems I want Plant-wide Automation 5
  • Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. PlantPAx System Modern DCS vision 6 Redefine the DCS by offering a Process Automation System with: * all the capabilities of a world-class DCS * multi-disciplinary Plant-wide Control * a modern, standards-based architecture * scalability and flexibility to match YOUR requirements
  • Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. 7 Agenda PlantPAx System Operations PlantPAx System Engineering PlantPAx System Architecture What is PlantPAx? PlantPAx A Modern DCS
  • Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. PlantPAx System What you must know What makes a modern DCS? Uses Plant-wide automation technology Provides all the capabilities expected from a DCS Meets system performance criteria (Critical System Attributes) The PlantPAx Process Automation System is the Rockwell Automation modern DCS: Built on Integrated Architecture Follows PlantPAx Selection Guide for system sizing Follows PlantPAx Reference Manual for architecture rules 8
  • Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. DCS performance PlantPAx System characterization Goals of PlantPAx System characterization: Define PlantPAx System architectures that meet DCS expectations Provide guidance early in the sales cycle through project execution to drive repeatable PlantPAx System success Controller wall (50 + PACs) Distributed System (4 servers) Centralized System (1 server) OEM (L2/L3) Virtual System 9
  • Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. DCS capabilities Library of Process Objects Suite of control and HMI objects to accelerate project engineering and provide rich operator experience Role-based feature set for Operation Maintenance Engineering 10 PlantPAx Standard Library Out of the Box
  • Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. 2009 V1.0 Characterized Performance Library Batch Reports 2011 V2.0 High Availability Device Integrity Design Prod 2013 V3.0 Virtualization Engineering eff. Operator eff. 2014 Updates New Virtual Templates Library Additions Smaller LBSM Alarming Recipe Versioning 2015 V4.0 Coming Soon! DCS capabilities PlantPAx System releases 11
  • Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. DCS capabilities PlantPAx System summary Operations System Architecture Services & Support Engineering Maintenance PlantPAx Process Automation System: Modern DCS based on Plant-wide control technologies 12
  • Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. 13 Agenda PlantPAx System Operations PlantPAx System Engineering PlantPAx System Architecture What is PlantPAx? PlantPAx A Modern DCS
  • Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. System Architecture Scalable and Flexible Same platform for single station or large distributed architectures, easily connected to allow for skid integration Shorten development time and minimize human error Characterized Performance Minimizes risk of incorrectly sized systems using guidelines and tools proven by characterization High Availability High availability solutions from redundant I/O to redundant controllers, resilient networks to redundant HMI servers 14
  • Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. Sizing PlantPAx Systems Selection Guide 15 PlantPAx Selection Guide (PROCES-SG001) provides high level guidelines to define and size system
  • Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. PlantPAx System Estimator Wizard within Integrated Architecture Builder (IAB) tool, free download Build your system architecture Leverage the knowledge of system characterization to verify architecture Leverage PlantPAx System scalability to buy only what you need Generate system bill ofmaterials 16 Detailed sizing model reduces design risk, enables what-if analysis
  • Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. PlantPAx System Estimator Building your system tree 17
  • Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. App Process Control EtherNet/IP Asset Management Operator Workstations Engineering Workstations Process Automation System Server and Application Servers HMI Batch Management Info Management Process Controllers Variable Speed Drives Local, Distributed, and Intelligent I/O Valves and Instrumentation Integrated Process Skids # of Tags on Scan # of OWS # of Alarms CPU % Memory % # of Tags on Scan # of I/O Control Strategies Controller types # of OWS PlantPAx System Estimator Modeling performance 18
  • Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. PlantPAx System Estimator Entering I/O and Control Strategy Info 19
  • Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. PlantPAx System Estimator How does PSE show sizing problems? 20
  • Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. 21 Virtualization for faster deployment Rockwell Automation Virtual Infrastructure Templates for easy deployment of servers and workstations Sizing and architecture rules Extend lifecycle of system install
  • Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. 22 Agenda PlantPAx System Operations PlantPAx System Engineering PlantPAx System Architecture What is PlantPAx? PlantPAx A Modern DCS
  • Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. PlantPAx System engineering Modular Object Library Predefined logic and HMI objects provide rich operator experience and shorten development time Application Templates Simplifies initial project configuration by guiding initial project setup and providing preconfigured HMI and Controller content templates Engineering Tools Streamline workflows and facilitate efficient engineering 23
  • Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. How to build a PlantPAx System How to build - documented in PlantPAx Reference Manual Enabled by PlantPax QuickStart PROCES-RM001 PROCES-QS001 24
  • Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. What does the PlantPAx QuickStart contain? 25 QuickStart Controller Project Setup QuickStart HMI Application Setup QuickStart HMI Template Setup QuickStart Diagnostics Setup
  • Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. 26 What does the PlantPAx QuickStart contain? QuickStart Controller Project Setup QuickStart HMI Application Setup QuickStart HMI Template Setup QuickStart Diagnostics Setup
  • Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. What is the PlantPAx Library of Process Objects? The PlantPAx Library of Process Objects is a predefined library of controller code (Add-On Instructions), display elements (global objects), and faceplates that let you quickly assemble large applications with proven strategies, rich functionality, and known performance. Step 2: Create and configure AOI Step 3: Create global display and assign to AOI Step 4: Access faceplate for runtime control and maintenance Step 1: Import the PlantPAx Library into Project Download from the Rockwell Automation Software Download Site: http://download.rockwellautomation.com/webupdates/enter.aspx 27
  • Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. 28 Agenda PlantPAx System Operations PlantPAx System Engineering PlantPAx System Architecture What is PlantPAx? PlantPAx A Modern DCS
  • Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. Operations Operators should spend their time controlling the plant, not being distracted by the control system Effective Displays Library of contextual display objects to drive productivity Procedural Control PlantPAx Sequencer automates procedures to free operator to focus on process Standards-based Alarming Effectively direct the operators attention with alarms to improve the productivity, safety, and environment of your plant 29
  • Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. Standards-based alarming 30 ISA 18.2 State Model Alignment Adds Operator Shelve with Timeout Tracks operator, design, and maintenance actions separately Remote Commands Better integration of alarms with control strategies New shelve alarm capability per ISA 18.2 Enter shelve time duration and comments Better integration with PlantPAx Library More effective management of alarms to prevent incidents
  • Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. Standards-based alarming 31 Provides method for gating threshold alarms or indications Includes: Gate Input Gate Delay On-Delay Off-Delay Built-in capabilities for alarm suppress-by-design logic
  • Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. Capturing operator knowledge through automated sequencer 32 New PlantPAx Library sequencer object: Easily configurable to capture critical sequences Rich visualization provided to the operator Built-in Exception Handling Automates procedures to free operator to focus on process
  • Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. Expanded toolkit for HMI design 33 PlantPAx Library includes display element toolkit for effective displays Add context to the display of process values Graphically show relationships with other values Appropriate use of color to indicate alarms Consistent use of icons to identify abnormal conditions Turning data into information: effective displays drive productivity
  • Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. New library navigation features 34 Library Object-to-Object Navigation Easily navigate from motor to interlock to cause Allows for quick troubleshooting Quick troubleshooting for improved MTTR
  • Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. PUBLIC INFORMATION And finally.
  • Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. PlantPAx 2014 System updates Virtual Templates Historian and AppServ-OWS Images Release ProcessObject Library Alarming 36 Reduce Risk Simplify Improve Core New objects for Power Product Integration Dynamic Severity and Alarm Horns by Priority
  • Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. 37 Advancing PlantPAx with a strong foundation of differentiation Design & Operator Efficiency Connected Enterprise Global Solutions & Services Distributed Batch Control
  • Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. Where to find more information? PlantPAx Process Automation System Selection Guide (proces-sg001) 38 PlantPAx Process Automation System Reference Manual (proces-rm001) PlantPAx Characterization Video (YouTube)
  • Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. PUBLIC INFORMATION Questions / Demo
  • Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. We care what you think! On the mobile app: 1. Locate session using Schedule or Agenda Builder 2. Click on the thumbs up icon on the lower right corner of the session detail 3. Complete survey 4. Click the Submit Form button 40 Please take a couple minutes to complete a quick session survey to tell us how were doing. 2 3 4 1 Thank you!!
  • Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. www.rsteched.com Follow RSTechED on Facebook & Twitter. Connect with us on LinkedIn. PUBLIC INFORMATION Thank You!

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